Gemba Partner
Gemba Partner training team on the shop floor after the leader development program

Empower Your Shop Floor Leaders and Build Autonomous Shop Floor Management

A development program focused on PDCA and Lean Tools that builds leaders' management competencies to enable daily management in production activities

OPERATIONAL EXCELLENCE Lean Production TPM Shop Floor Management Systems Leadership Development Program
DEFINITION

Strengthen the Leader's Role in Management

With the introduction of shop floor management and development systems, the role of leaders within the organization becomes more important. In order to move to daily management in production activities in particular, developing leaders' management competencies is an important strategy.

For active shop floor management, one of the main goals of the program is for leaders to become experts in particular in PDCA management and the use of Lean Tools . The Leader Development Program treats Kaizen as a management tool; by establishing a culture of instant feedback and quick action, the main goal-achievement processes of management are significantly supported.

Gemba Partner leader development program training team
GET EXPERT ADVICE ON THIS TOPIC Schedule a free assessment call tailored to your shop floor.
Gemba Partner leader development program training team on the shop floor
SERVICE FORMATS

Leader development through training, practice and shadowing .

TRAINING PRACTICE SHADOWING

Delivered by consultants and trainers who are experts in the field and have years of shop floor leadership and middle management experience, leader development programs are among the most effective shop floor empowerment tools for companies that aim to realize Lean Transformation as a culture.

WORKING CONCEPT

Program Content in Two Main Topics

Basic Lean Manufacturing and Techniques
Leadership / The Leader's Role in the Organization
Effective Communication and Teamwork
Job Type Analyses
Standard Work
OJT – Job Instruction Methods
Pre-Production Prerequisites
Ensuring Production Conditions
Ergonomics and 5S
Multi-Skill Management
Using Production Control / Production Management Boards
Built-in Quality
Hoshin – Process KPI Management
PROVEN SUCCESS STORIES

Real Results from Shop-Floor Experience

DURABLE CONSUMER GOODS · PAINT SHOPROI 1 Month

100% Increase in Paint Shop Efficiency

Downtime, speed and capacity losses in the paint shop process were analyzed. By eliminating bottlenecks and improving working standards, output from existing equipment was doubled.

Production Efficiency+100%
OEE+40%
Explore the related service →
ASSEMBLY · LINE BALANCINGROI 2 Months

35% Improvement in Cycle Time through Line Balancing

Station loads and operator movements were analyzed. The production rhythm of the line was balanced by redesigning bottleneck operations and applying standard work.

Cycle Time−35%
Additional Capacity+8 Days/Month
Explore the related service →
PACKAGING · PRODUCTION LINEROI 2 Months

35% Increase in Line Speed

Bottlenecks, micro-stops and speed losses on the production line were analyzed. By improving process parameters and working standards, the capacity of the existing line was increased without investing in new equipment.

Line Speed+35%
Production Capacity+30%
Explore the related service →
INDUSTRIAL PRODUCTION · OPERATIONAL TRANSFORMATIONROI 1 Month

50% Increase in EBITDA through Operational Improvements

Workforce, capacity, shifts and production losses were addressed together. Reducing operating costs and improving resource utilization translated directly into financial results.

EBITDA+50%
Operating Cost−18%
Explore the related service →
BICYCLE MANUFACTURING · PRODUCTION CAPACITYROI 1 Month

60% Increase in Production Capacity through Flow Improvement

The production flow was redesigned with line balancing, bottleneck analysis and standard work activities. With the same resources, daily output was increased from 500 to 860 units.

Daily Output500 → 860 Units
Productivity+72%
Explore the related service →
OUR EXPERTS

Consult Our Leader Development Experts

Get input from our experts on the Shop Floor Leader Development Program and its outcomes.

Go to the Contact Form
Gemba Partner consultant and the client team that attended the training in a group photo with certificates
FAQ

What people ask

Which level of leaders is the program aimed at?−
It is designed for middle managers and shift/line leaders who are moving to daily management on the shop floor.
GEMBA BLOG

Notes from the Shop Floor and Expert Views

See all articles →
Gemba Partner team setting up a production kanban and tracking system on the shop floor
VISUAL MANAGEMENT

What Is Visual Management in Companies?

Setting up boards and indicators that make the status visible at a glance on the shop floor.

Read more →
Gemba Digital main performance dashboard on the production floor
DIGITAL SHOP FLOOR

What Are Digital Shop Floor Management Programs?

The benefits of moving from paper-based tracking to digital shop floor management.

Read more →
Implementation and training session at the factory
LEAN MANUFACTURING

What Is Lean Manufacturing? 10 Major Benefits for Companies

The concrete gains lean manufacturing delivers when it goes hand in hand with shop floor management.

Read more →
FREE INTRODUCTORY MEETING

Ready to Develop Your Shop Floor Leaders?

Let our senior trainers and consultants assess your team's current leadership competence level on the shop floor; together we design a training, practice and shadowing plan specific to your needs.

A leadership competence assessment prepared through one-to-one shop floor observation.
A training, practice and shadowing plan built around your needs.
Zero commitment, protected by a full non-disclosure agreement (NDA).
+90 216 212 08 77/info@gembapartner.com

Request a Meeting

Your information is protected under KVKK and is never shared with third parties.
Gemba Partner
Gemba Partner training team on the shop floor after the leader development program

Empower Your Shop Floor Leaders and Build Autonomous Shop Floor Management

A development program focused on PDCA and Lean Tools that builds leaders' management competencies to enable daily management in production activities

Request a discovery call
Lean Production TPM Shop Floor Management Systems Leadership Development Program
DEFINITION

Strengthen the Leader's Role in Management

With the introduction of shop floor management and development systems, the role of leaders within the organization becomes more important. In order to move to daily management in production activities in particular, developing leaders' management competencies is an important strategy.

For active shop floor management, one of the main goals of the program is for leaders to become experts in particular in PDCA management and the use of Lean Tools . The Leader Development Program treats Kaizen as a management tool; by establishing a culture of instant feedback and quick action, the main goal-achievement processes of management are significantly supported.

Gemba Partner leader development program training team
GET EXPERT ADVICE ON THIS TOPIC Schedule a free assessment call tailored to your shop floor.
Gemba Partner leader development program training team on the shop floor
SERVICE FORMATS

Leader development through training, practice and shadowing .

TRAINING PRACTICE SHADOWING

Delivered by consultants and trainers who are experts in the field and have years of shop floor leadership and middle management experience, leader development programs are among the most effective shop floor empowerment tools for companies that aim to realize Lean Transformation as a culture.

WORKING CONCEPT

Program Content in Two Main Topics

Basic Lean Manufacturing and Techniques
Leadership / The Leader's Role in the Organization
Effective Communication and Teamwork
Job Type Analyses
Standard Work
OJT – Job Instruction Methods
Pre-Production Prerequisites
Ensuring Production Conditions
Ergonomics and 5S
Multi-Skill Management
Using Production Control / Production Management Boards
Built-in Quality
Hoshin – Process KPI Management
PROVEN SUCCESS STORIES

Real Results from Shop-Floor Experience

DURABLE CONSUMER GOODS · PAINT SHOPROI 1 Month

100% Increase in Paint Shop Efficiency

Downtime, speed and capacity losses in the paint shop process were analyzed. By eliminating bottlenecks and improving working standards, output from existing equipment was doubled.

Production Efficiency+100%
OEE+40%
Explore the related service →
ASSEMBLY · LINE BALANCINGROI 2 Months

35% Improvement in Cycle Time through Line Balancing

Station loads and operator movements were analyzed. The production rhythm of the line was balanced by redesigning bottleneck operations and applying standard work.

Cycle Time−35%
Additional Capacity+8 Days/Month
Explore the related service →
PACKAGING · PRODUCTION LINEROI 2 Months

35% Increase in Line Speed

Bottlenecks, micro-stops and speed losses on the production line were analyzed. By improving process parameters and working standards, the capacity of the existing line was increased without investing in new equipment.

Line Speed+35%
Production Capacity+30%
Explore the related service →
INDUSTRIAL PRODUCTION · OPERATIONAL TRANSFORMATIONROI 1 Month

50% Increase in EBITDA through Operational Improvements

Workforce, capacity, shifts and production losses were addressed together. Reducing operating costs and improving resource utilization translated directly into financial results.

EBITDA+50%
Operating Cost−18%
Explore the related service →
BICYCLE MANUFACTURING · PRODUCTION CAPACITYROI 1 Month

60% Increase in Production Capacity through Flow Improvement

The production flow was redesigned with line balancing, bottleneck analysis and standard work activities. With the same resources, daily output was increased from 500 to 860 units.

Daily Output500 → 860 Units
Productivity+72%
Explore the related service →
Gemba Partner consultant and the client team that attended the training in a group photo with certificates
OUR EXPERTS

Consult Our Leader Development Experts

Get input from our experts on the Shop Floor Leader Development Program and its outcomes.

Go to the Contact Form
FAQ

What people ask

Which level of leaders is the program aimed at?−
It is designed for middle managers and shift/line leaders who are moving to daily management on the shop floor.
GEMBA BLOG

Notes from the Shop Floor and Expert Views

FREE INTRODUCTORY MEETING

Ready to Develop Your Shop Floor Leaders?

Let our senior trainers and consultants assess your team's current leadership competence level on the shop floor; together we design a training, practice and shadowing plan specific to your needs.

A leadership competence assessment prepared through one-to-one shop floor observation.
A training, practice and shadowing plan built around your needs.
Zero commitment, protected by a full non-disclosure agreement (NDA).
+90 216 212 08 77info@gembapartner.com

Request a Meeting

Your information is protected under KVKK and is never shared with third parties.